Fabrication
Precision-engineered structures from our state-of-the-art fabrication unit. Vertical integration ensures quality, speed, and cost efficiency.
Fabrication Capabilities
Vertical integration through our own fabrication unit gives Synergy Group unmatched control over quality, timelines, and costs.
50MW+ Monthly
Aluminum & steel structure production capacity
CNC Precision
Automated cutting, drilling, and bending lines
HDG Coating
Hot-dip galvanizing for 25+ year corrosion protection
ISO Certified
Quality management & material traceability
CAD-to-Fab
Direct design-to-manufacturing workflow
500+ Tonnes
Monthly raw material processing capability
Workshop Gallery
Technical Structure Specifications
Standard material specifications and sizing for our solar mounting structures. Custom sizes available on request.
| Component | Material Spec | Standard Sizes | Surface Coating | Application | Standard |
|---|---|---|---|---|---|
| RAFTER | MS Angle / C-Channel | 50×50×5mm to 100×50×5mm | HDG / Epoxy Paint | Primary roof support beams spanning panel rows | IS 2062 / ASTM A36 |
| PURLIN | MS C-Channel / Z-Section | 75×40×15×2mm to 100×50×20×3mm | HDG / Galvanized | Horizontal support for panel mounting rails | IS 2062 / EN 10025 |
| COLUMN POST | MS Square Tube / I-Beam | 80×80×4mm to 150×150×6mm | HDG + Epoxy Dual | Vertical structural columns for elevated arrays | IS 1161 / ASTM A500 |
| BRAZINGS | MS Flat / Angle Bracing | 40×5mm to 65×6mm | HDG / Paint | Diagonal wind and seismic load bracing | IS 2062 / JIS G3101 |
| PANEL RAIL | Aluminum Extrusion 6063-T6 | 40×30×2mm to 60×40×3mm | Anodized / Clear | Direct panel clamping and mounting track | ASTM B221 / EN 755 |
| BASE PLATE | MS Hot Rolled Plate | 150×150×8mm to 300×300×12mm | HDG / Epoxy | Foundation anchor and load distribution | IS 2062 / ASTM A283 |
Fabrication Projects Delivered
NATCO Pharma
Custom aluminum structures for 1.2 MW facility
NHAI Highway Projects
Street light pole manufacturing for 200+ km
Dodla Dairy
MS elevated structures for 750 kW rooftop
Kurnool Solar Park
Ground-mount aluminum structures for 5.5 MW
Need Custom Fabrication?
Our engineering team can design and manufacture structures tailored to your exact project specifications, load requirements, and timelines.